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-   -   New water heater runs out of hot water (https://www.askmehelpdesk.com/showthread.php?t=427299)

  • Dec 22, 2009, 09:57 AM
    slfrank
    New water heater runs out of hot water
    I have a large master bath that has a large Jacuzzi tub and a large walk in shower all with 3/4 inlet supply copper. I have installed 2 new 50 gallon gas heaters with the highest BTU possible in parallel in the attic directly above the bathroom. The old heaters seemed to supply enough hot water to fill the jacuzzi and take a hot shower until they rusted out and began leaking. The new heaters do not supply enough hot water to even fill the jacuzzi halfway. The shower is lukewarm or cool.
  • Dec 22, 2009, 10:07 AM
    ballengerb1

    You should not come up short with 2 heaters this size. Are the heaters gas or electric and what temp are they set? You said in parallel but just checking, does the first tank hot feed into the second tanks intake?
  • Dec 22, 2009, 03:41 PM
    slfrank
    They are both 50 gallon, G.E. gas. They are 40,000 BTU. We ran them parallel. They both feed at the same time into a 3/4 inch copper line. I have the temperature set at "very hot". I checked it again today Wednsday and both units fill the jacuzzi with 120 degrees water (dangerous temp) with only the hot water valve open. They fill to about 1/3 full then the water temp quickly begins dropping to 85 degrees within 5 minutes. I checked the in/out supply lines and sure enough, they were both doing the same thing. The hot side was cooling down and the cold side was cold and both flames come on and re-heat the tanks for about 45 minutes. It is as if the cold water supply into the tanks is overpowering whatever hot water is there. There is not even 30 gallons of hot water between the two of them! Is it a design flaw? How could it be a dip tube problem in new heaters? I'm stumped! Thanks for the feedback.


    Also, could this be a GAS problem? Do I have enough flame heating the water?
  • Dec 22, 2009, 04:47 PM
    Milo Dolezal
    1 Attachment(s)

    Is this the way your water heaters are installed ?
  • Dec 22, 2009, 08:10 PM
    EPMiller

    Did someone remove the dip tubes? Or did they install the copper adaptors to the tank before sweating the tubing to them and melt the dip tubes off? I can't think of a gas problem that would cause what you describe.
  • Dec 22, 2009, 09:55 PM
    slfrank
    Yes your diagram is accurate. It is what I call "parallel" as opposed to "series", where one tank feeds the other. We used the flex stainless supply lines on a 3/4 short nipple. No sweating. Is is possible to replace the dip tubes? If I can't figure it out I may have to install tankless heater$!
  • Dec 22, 2009, 11:53 PM
    KISS

    Make absoluely sure that the hots are plumbed together and the colds are together. If a hot and cold were reversed, you might get that sort of problem or if the dip tube was in the wrong side or not installed.

    Yes, the dip tubes are replaceable.

    Do the following. Turn off the water to heater #1 and do your test. Then turn heater #2 on with heate #1 off and do the same test.

    If the results are significantly different then the issues I suggested are possible reasons.
  • Dec 23, 2009, 07:54 AM
    speedball1

    If the set up's correct then with gas hot water heaters about the only thing that would cause this problem are the dip tubes. Pull the cold water supplies and check. Let us know what you find. Good luck, Tom
  • Dec 23, 2009, 09:54 AM
    Milo Dolezal

    What is the size of your gas line feeding these 2 water heaters?

    Is this gas line going directly from the gas meter to the heaters or is it branched off from your house gas system ?
  • Dec 23, 2009, 10:44 AM
    ballengerb1

    Since there were two older heaters in place dooing the job I think we might assume gas supply is good. How did the install and di he solder the connections at the top of the heaters?
  • Dec 23, 2009, 04:34 PM
    slfrank

    Thanks to all. I agree that it can only be the dip tubes. I have tested each heater individually with the same results. I have also noted that as the hot water filling the tub began to cool, I quickly checked the hot/cold supply lines and they were identical in temperature with a "warm" hot side and the cold side unchanged. I thought maybe there was not enough gas pressure to the flame so it might not be hot enough, but it is heating the first few gallons of each heater to 120 degrees! I will check the dip tubes.
  • Dec 23, 2009, 05:08 PM
    ballengerb1

    A few of us mentioned earlier that some installers get their torch too close to the top fitting and melt the tube.
  • Dec 23, 2009, 05:18 PM
    mygirlsdad77

    Love the pic Milo. Why is the drawing showing hots on the right and colds on the left?
  • Dec 23, 2009, 05:49 PM
    EPMiller
    Quote:

    Originally Posted by mygirlsdad77 View Post
    Love the pic Milo. Why is the drawing showing hots on the right and colds on the left?

    That's from the back. :D
  • Dec 23, 2009, 08:27 PM
    ballengerb1

    I hope #13and #14 are both kidding, Merry Christmas to you all.

    Bob
  • Dec 24, 2009, 01:01 PM
    mygirlsdad77

    Yes Bob, just having some fun. And Merry Christmas to you too.
  • Dec 24, 2009, 08:38 PM
    Milo Dolezal

    Good Catch MGD77 ! LOL ! You are looking at it through a mirror ! LOL !

    Of course, they cold should on the right and hot on the left.
  • Dec 25, 2009, 10:13 AM
    EPMiller

    Just having fun here too. Merry Christmas all.
  • Dec 28, 2009, 04:03 PM
    slfrank

    OK! Today I pulled and checked the dip tube in one heater. It was fine. It was only about 30 inches long (about 1/2 way into the heater. It had a spiral baffle at the end to "swirl" the water. Bothe heater were made in 2008 and installed in 2009. Now What? The owner wants it fixed and he wants G.E. to make them right. What can I tell them? There is nothing wrong. They just don't work! The water is getting hot enough that the Cold side is even hot until I turn on the hot water in the tub. They both simply run out of hot water too fast!
  • Dec 28, 2009, 04:06 PM
    slfrank

    I am seeing a TON of consumer complaints about G.E. customer service!

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