Originally Posted by
hvac1000
Does you pilot assembly have 3 wires like this? If so try cleaning the pilot orifice to see if that helps. if the unit is clicking as you say then that noise is probably the spark jumping or near the pilot spark assembly. It could also be a defective high voltage wire that carries the spark voltage from the board/ignitor control to the pilot spark assembly. You might also look at this in the dark when sparking to see if the voltage is jumping to a place where it does not belong proving a bad cable.