Furnace cycles on and off
I have a Heil PGAA24C1K1 natural gas furnace with a programmable thermostat, digital type.
The unit cycles on and off frequently when heating, I've done a lot of searching but my problem is different that most others I read.
First, this only happens when it's cold outside, like 25 degrees or colder...
The thermostat makes a click sound calling for heat, the little exhaust blower fan starts, then the three burners light, the flames are all blue, very clean looking now wandering flames etc..
Then after a short time, the blower kicks on and blows warm air into the house. It will run for about 60 seconds, sometimes 45, then the blower stops, then the exhaust blower kicks on again, the fire lights and after a short time, the blower starts again. It repeats this over and over until the room reaches the temp set on the thermostat.
Now tonight I noticed something a little different. The thermostat calls for heat when the temp drops 1-2 degrees below the setting, say the thermostat is set for 72, the rooms drops to 71 and then it clicks and calls for heat, and then it behaves with this cycling on and off (again, only when it's below 25 degrees outside). IF I push the temp up say 5 degrees, move it to 77 and the room is 71 the furnace comes on as it should and heats until reaching the 77 degrees desired temp and there is NO cycling...
I have looked the unit over, everything is clean, all vents inside are open, furnace filter is clean, nothing bad as far as I can tell.
Could this simply be a bad thermostat?
Thanks, Patrick in TN