Re-wiring an old apartment complex
A little background before I start asking questions. The building in question is a 4 apartment building, 2 on the first floor and 2 on the second floor. Currently they have 60A service each with the main 60A breaker being on the power companies meter outside with an 8 slot sub panel of sorts for each apartment. Currently these sub panels are in a locked storage room on the wall immediately facing the meter on the outside. As far as the condition of the existing wiring, it is horrible and everything needs to be replaced. There are 30A circuits that are a 3 wire Romex stapled to the siding outside for the air conditioning, an old 2 breaker fuse panel in the bathroom, various wire that is run around studs that are exposed to the living space, outlets and switches that are screwed directly to boards without any electrical boxes behind, etc. I am ripping out most of the latte&plaster to repair damange and put in insulation so wiring the switches and outlets should be easier. Currently each apartment is ran off a single 15A breaker a piece (aside from the AC circuit)
Things I want to do per apartment:
-add 7000W of baseboard heaters, 3500W each on 2 sets of 12AWG 20A 240V circuits
-add a dedicated 20A circuit for the window AC and gas furnace (figure both will never be on at the same time)
-20A circuit for lighting and a fan forced 120V bathroom heater
-20A circuit for outlets
-20A circuit for bathroom and kitchen
-move the sub panel breaker box into each apartment
Questions I have regarding this:
-What are the regulations regarding bathroom and kitchen wiring per breaker(do they each need their own dedicated circuit, etc)
-I commonly hear that you can put 16' of baseboard heater per 20A 240V circuit, using the 80% rule that would add up to 20.7A which is too much. That is one of the reasons I chose to do 14' of heater per 20A circuit. Is the .7A extra ignored normally?
-I would like to move the sub panel breaker boxes to the apartments, 3 of the 4 require moving it no more then 10' but the other requires running the feeder wire through about 20' of living space in another apartment. Is there any problems with this? I was planning on replacing the breaker box with a 60A switch and using conduit with 4AWG feeder wires from the switch to the sub panel.
-I am torn between using PVC and EMT. PVC seems to be easier to work with but a little more expensive (I have done some EMT before and didn't care for it). What is the consensus here? I am running a green in all runs either way, the runs will be along floor and ceiling joists as well as in insulated walls (batt insulation)