Proper wiring for 240 volt circuits on an unbonded branch circuit distribution panel.
I recently purchased a home and noticed that the following wiring method was used connecting the 240 volt circuits. The branch circuit distribution panel has 4 wires serving it, 2 hot, 1 neutral and 1 bare stranded ground and a solid copper ground wire grounded the copper plumbing. The branch circuit distribution panel is not bonded as the main breaker is located on the outside and bonded there.
Water heater #1 is wired with 2 hot wires (red and black) to a 30 amp double pole breaker and the white wire is tied into the unbonded neutral terminal on the panel.
Water heater #2 is also on a 30 amp double pole breaker with a red and black hot wire and the white wire is located on the ground terminal. Isn't one of these 2 methods improper? If the panel was bonded the answer would be no but since it isn't bonded doesn't it matter? I am thinking it does matter and the white wire tied into the neutral terminal should be located on the ground terminal. Am I correct? If not please explain. I also have a heat pump condenser located on a 50 Amp breaker using 2 insullated hot wires and one bare ground wire. The bare ground wire has been placed on the neutral terminal. This all seems wrong to me. Doesn't 240 volt equipment have 2 hots and an equipment ground and no neutral per say? On a panel that isn't bonded isn't it important to keep the ground and neutral separate?
The 50 amp dp breaker for the range has 2 hot wires and the bare ground wire is connected to the ground terminal.
The clothes dryer is located on a 30 Amp DP breaker and has 10-2 w/ground. The ground wire is attached to the ground terminal.
The air handler has a 100 amp DP breaker with 2 hot wires and one insullated wire connected to the ground lug next to the incoming ground on the distribution panel with the bare ground wire cut and not connected to anything. There is an FPE subpanel mounted on the air handler. The subpanel is a FPE stab lok breaker panel and has both hot wires connected to the bus and the shielded ground wire attached to the neutral terminal that is is unbound. The FPE panel with stab lok breakers has inherent issues I am aware of but it has one 50 amp tandem breaker feeding part of the air handler and another 60 amp dp breaker also servicing the air handler. I am assuming that the 50 amp leads service one of the two electrical heating elements and the other 60 Amp leads service the blower, electronics and the other heating element. Isn't this tandem breaker not allowed on such a configuration? It has thrown several times but the secondary breaker located on the air handler in another area doesn't throw. I am going to replace the FPE sub with a new Square D sub and want to know it it would be best to use the cut bare ground wire at the distribution panel as an additional ground wire to the sub panel's ground terminal. The air handler is getting old and going to be needing replacement soon and I am also trying to bring the wiring up to par for a new system. It is my understanding that a lot of newer 240v appliances (range and dryers) and are now using 4 wire instead of 3, are air handler w/ electric resistance heat also being changed to 4 wires?
The branch circuit distribution panel appears to have been replaced at some point in the past as there are quite a few splices within the panel and the inspection sticker on the exterior main reads 1993 so I am guessing the panel was replaced on that date. I know that is a lot to put into one question but some help would be appreciated. Can provide photos if needed for clarification. The branch circuit distribution panel is a mess and so bad not sure if someone would be able to follow a photo of it any way!
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