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View Full Version : Restarting my bioler


jjustinia
Sep 11, 2009, 09:30 AM
During my current bathroom renovation I had to drain my boiler to remove a radiator. I have since put the radiator back in it place but my boiler is still off and mostly drained of the water it once contained. The pressure is 0. I need to get the boiler back up and running and I need some advice on how best to do this. Is it as simple as just turning the water back on that supplies the boiler and flipping the electrical switch to turn it back on. And then setting the thermostat to on and wait for it to refill, while bleeding all the radiator of air as the water starts to circulate again. Please let me know as I don't know what the operating pressure for the boiler should be or if there are any special steps I need to take.

Thank you!

ballengerb1
Sep 11, 2009, 09:52 AM
Is this a hot water or a steam system? You should be able to just open the supply and it refills on its own. Are these baseboard radiators of cast iron stand ups?

jjustinia
Sep 11, 2009, 09:58 AM
It is a hot water system with cast iron radiators that stand up. They have a supply and return and the water is circulated by a pump.

ballengerb1
Sep 11, 2009, 10:05 AM
This doesn't sound like what I am picturing.

jjustinia
Sep 11, 2009, 10:09 AM
Please explain

jjustinia
Sep 11, 2009, 10:12 AM
This is a typical hot water boiler with circulator pumps that pump heated water to a radiator. The radiatror give off the heat and then the water returns through another pipe on the other side of the radiator back to the boiler. It uses gas for the burners. It has 3 zones only 2 in use.

ballengerb1
Sep 11, 2009, 10:13 AM
I don't know why I did this but I assumed you had a single pipe steam radiator. From what youtell me it's a 2 pipe water recirculator, my fault for assuming anything. You will need to bleed each radiator starting with the one closet to the boiler.

jjustinia
Sep 11, 2009, 10:24 AM
Thank you, so, I should first turn on water to the boiler, then turn on heat, via thermostat, then begin bleeding each radiator? How long should I wait before there is enough pressure to bleed all the air and what is the target pressure for the boiler.

ballengerb1
Sep 11, 2009, 10:46 AM
I would bleed first before turning on the heat. I assume you also have any expansion tank, right? Drain that too.

jjustinia
Sep 11, 2009, 10:49 AM
How would that work? If the heat is off there would be no pressure and nothing would come out of the bleed vavles. Or am I wrong. I had the radiator off is that not just a really big bleed valve? That ius where I am not understanding. Thnak you

ballengerb1
Sep 11, 2009, 10:53 AM
You said you have a recirculation pump, that will push the water hot or cold. The big valve is not the bleed valve, there should be a small screw type bleeder on the side of the exit pipe. Can you post a picture of your radiator showing the valves?

jjustinia
Sep 11, 2009, 11:03 AM
But if the heat is not on then the circulator pumps would not be on and therefore no water would be circulating. So if I open the bleed valves at this time I really would not be getting the air out. My confusion is around you saying to bleed the system before I turn on the heat, there would be no pressure. I know which vavle is the bleed vavle. I was saying that having the radiator disconnected from the pipes leaves them open. I was using this as an extreme analogy to bleeding the system with the heat off. In both instances the pumps are off and the air reamains in the pipes. So my question is if the heat is off and therefore the pumps are off how does bleeding at this time help. Wouldn't the air just sit there. It seems to me the heat would need to be on so the pumps start and the pressure would build so that when the bleed vavles are opened the air would come out until the water starts to come out then close the valves. Am I totally off base??

ballengerb1
Sep 11, 2009, 11:08 AM
There is an auto fill valve on most systems that fill, pushing the water, an air, out of the radiator. This should help you how to bleed a hot water radiator - Google Videos (http://video.google.com/videosearch?hl=en&source=hp&q=how+to+bleed+a+hot+water+radiator&um=1&ie=UTF-8&ei=aJGqSpXRE5KmlAfYg4nMBg&sa=X&oi=video_result_group&ct=title&resnum=4#)

mygirlsdad77
Sep 11, 2009, 03:31 PM
No need to fire up boiler to bleed. Just turn on incoming water, go to each register and bleed them till you get water. Even with the pumps off, the water pressure coming into boiler will force the air out the bleeders. Now, once you get water out of every bleeder, you can fire boiler (pumps on) and go around and bleed the bleeders again to make sure no air comes out. It important to bleed the system without boiler fired at first, because the pumps will not circulate air, so if there is any air in the system, it may not circulate the water that is in the system. Hope this makes sense. Also, on a hot water heating system, the pressure reducing valve is factory set at 12psi, not need to let it get up to 12 before bleeding, just turn water on and bleed. Once system is filled and bled, the operating pressure should be no lower than 10psi, and no higher than 25psi max. If pressure exceeds 25, there is a chance of pressure relief valve blowing off. Pressure relief valve is factory set to blow off at 30 psi. And if pressure is to low, water will not circulate properly, if at all. Please let us know how you make out. Lee.

jjustinia
Sep 12, 2009, 07:29 AM
I know there is a pressure-reducing valve of some kind that has a lever on the water supply line as it enters the boiler (The lever let me add more water and increase the pressure faster). Will this cause a problem?

I remember a long time ago I had to fix a hole I put in a pipe once, I soldered on a repair coupling. When I did this, I had to drain the system a little to empty that pipe which was on the top floor. When I tried to restart the system, I turned the system on, put the thermostat on 90, and opened the bleed valve. It took hours before water made its way into that radiator let alone began to come out of the bleed valve ( the other radiators were hot). I kept on having to open the valve until air stopped coming out, but no water. I then closed it for an hour and then opened it again with the same results. It took almost all day to get water back up to this radiator.

Was the pressure-reducing valve preventing the water from getting up there fast as the pressure reduced when I bleed the radiator and took a long time to get back up?

Alternatively, was the problem that I was bleeding with the system on? Let me know so I fully understand.

Thank you.

ballengerb1
Sep 12, 2009, 08:34 AM
Was my video of any help to you, it gives complete directions on how to do what you ask. MGD and I both say to bleed with the heat shut off. Thanks Bob

jjustinia
Sep 12, 2009, 09:44 AM
Yes, I saw your vid, and I am trying to get you to focus on my particular situation instead of giving generic advice. In my post, I am asking if you think the pressure reducing valve may have caused a problem with bleeding in the last situation. I don't know and that is why I ask. The video was overly simplistic and did not address any items beyond the local radiator, I have always known that aspect of bleeding a radiator if it is cold. But, I am trying to get a boiler back up to the correct pressure after having emptied it almost completely. The video did not discuss that, I am just trying to get a total understanding prior to beginning and while I have yours and mgd's ear.

MGD was very helpful in given advice specific to my question and I was trying to follow up with him, to understand my previous situation and understand if my bleeding while the pumps were on may have caused my past problem. That would useful learning experience for me for this and other tasks with my heating system, if that was the cause of my problem. I will be bleeding the radiators prior to turning on the system, as per all the suggestions, no question about that. Nevertheless, I am trying to see if the prv on the boiler will prevent the water pressure from getting high enough to make it to all the radiators and expel all the air with out the pumps, seems like that is true, but I wanted to share my past experience where I could not get all the air out even when I opened the bleed valve all the way and had the screw in my hand. Simple question, your answers and video did not deal with pressure and MGD began to answer that for me and I found that interesting.

ballengerb1
Sep 12, 2009, 09:51 AM
Unless I misread something the first mention of a PRV came after my video posting. The PRV should not affect the bleed process.

jjustinia
Sep 12, 2009, 10:16 AM
Sure prv was first mentioned in mgd post, and I asked about pressure requirements for the boiler in my original question. Only he talked about that and in that discussion PRV came up, as it should. I found that helpful. I would hope that I would be led through the process and made aware of things that I may not know about like mgd did. I found that very useful and made me feel like I was getting a complete pict from him. But I appreciate your opinion that it should not affect the process. Thank you.

ballengerb1
Sep 12, 2009, 10:40 AM
My video was post 13 and prv was talked about by MGD in post 14. Let us know if you run into any difficulties. When we first answer a question we try to keep it just to the basic steps since long, involved answers are a turn off for most folks. We get a dialogue going and answer one question at a time. Sorry if I was detailed enough.

mygirlsdad77
Sep 12, 2009, 12:37 PM
Hi jjustinia,

Does your prv look like one of these?(pics at bottom)
The lever just releases the spring allowing water to fill the system faster. So yes this is an option to bleed system faster, just be careful not to let pressure get over thirty pounds as stated earlier. But the system should fill by itself without pulling the lever. Your prv may be plugged or worn out. Do you have a pressure gausge on or near the boiler? Also, I'm assuming you have the large cast iron radiators. They hold a lot of water and may take quite some time to completely fill(bleed) if they were all completely drained.

The pumps running will not affect bleeding, but it won't help it either. (however once system is bled to point of getting water out of all bleeders, then it does help to turn pumps on and bleed again. This is because once you have the system mostly bled, the pumps will help any trapped air in the lines move up to the bleeders at the registers.) This is why it is important to turn heat on(pumps circulating) and bleed system again once initial bleeding is done.

Now, about the prv not supplying enough pressure to bleed top story registers. This is actually a valid concern. Like I said, a prv is factory set to 12psi. If you have registers that are say thirty feet above the boiler(prv) then you will be getting little to no water at that point. Let me explain. Every ten feet high you go, you lose 4.14 psi. We will just call it 4psi to simplify. So at thirty feet high, you will get no pressure. For this senario, the release lever on the prv comes in mighy handy for bleeding. Also, if this is your case, you may have to adjust the prv up to say 18, 20, 22 psi at gauge reading on boiler. Just very important to keep an eye on gauge and make sure it does not go beyond 30psi when boiler heats up to shut off point(normally 180 to 190 degrees f.)

Sounds like you've got a pretty good handle on the bleeding. Give er a go and let us know how things work out. Lee.

Ps. Bob is giving great advice, and is correct about the way we usually try to answer questions. I may be getting a little more involved in my answers than I should, but I've just seen to many times when I go to work on a boiler, one thing leads to the next. Most common hot water boiler problems,, air in the lines, bad expansion tank, bad or plugged press reducing valve(very, very common), bad circulation pump. There are many other things that can and do go wrong with boilers, but I've found these to be most common.

jjustinia
Sep 12, 2009, 05:14 PM
Thank you very much, that is the prv that I have. In addition, everything you say makes sense and is exactly the kind of guidance I was looking for. I have a two-story house, so I have a better understanding why I may not get a full bleed before putting on pumps, as has happened in the past.

I prefer a more in depth answer for exactly the reason you describe. No project ever goes exactly as you expect or like the instruction books or videos explain. I like to have more knowledge so I can troubleshoot when something goes wrong. For example, I fully expect that my second floor radiators will not spurt water during the bleed until I get to the point that I turn on the pumps. Now, thanks to your answer, I know why and how to handle this, as opposed to just sitting there for hours waiting for water that won't come until I get to the point that I turn on the pumps. Of course I won't turn them on until aftert fully filling the system and bleeding as much as I can first. I know that when dealing with a boiler you obviously do not want to blow yourself up with too much pressure and that is why I appreciate your advice about using the prv lever sparingly to help speed things up, even though I know there is a pressure relief vavle, I want to know where the danger zone is, so I can make sure I don't put myself there.

I hear what both of you are saying about the advice you are try to give. I was looking for more in depth info specific to what I was asking. I was hoping to show the level of knowledge I already had by describing what I knew so you could see what I was leaving out. If I was not clear, I appologize. MGD- Thank you for responding directly to the questions I had in my posts!

I will tackle this in a few days. I have few projects going on at the same time.

jjustinia
Sep 22, 2009, 07:14 AM
I go the system up and running, thanks for your help. I did run into a couple of issues. One radiator on the first floor bleeds water with very little pressure, as compared to the others. It gets hot fine but I was worried there may be something cloged in the bleeder. This is the same radiator I removed so I am focusing on it to make sure it is running correctly. On another radiator the bleeder is stripped, the screw that you loosen to bleed has it flat head slot carved out and I can't get a grip on it. It is not the hex or square kind. It is a screw with a flat head slot. They are very small like 1/4 inch bleeder valves. Not sure what to do. It is as simple as taking a wrench to the entire valve and unscrewing it and then screwing in another? It can't bleed it now and it is the one in my living room.

mygirlsdad77
Sep 22, 2009, 03:31 PM
Yep, remove complete bleeder and install a new one, of course this means taking the pressure off the system again. No need to drain complete system, just take the pressure off, have the new bleeder ready to go(tefloned or pipe doped) and switch them out as fast as you can. Have some towels handy for any water that does spill. While you have the pressure of the system, I would replace the slow bleeder also. Take a close look at the port that the bleeder screws into, as it may be partially plugged, if it is, clean it out with a small pocket knife or any thing that will fit into the hole. Remember, doing this as quickly as possible with towels to catch any residual water will keep you from having to bleed entire system again.

Thanks for the update. Please let us know how it goes. Lee.

jjustinia
Sep 24, 2009, 08:18 AM
OK, I got the new bleeder installed, but the air holes are pointing out horizontally. Not the biggest deal. They stopped turning in the up position and I forced them down a little further. I feel if I put more pressure on them to turn them into the down positoin, it will strip the thread. They both work fine and both problems have been fixed and I am back up and running. But is there something that I should have done to get them facing down properly?

mygirlsdad77
Sep 24, 2009, 03:03 PM
Really doesn't matter which way the bleeder faces, only reason down is nice is it is easier to catch the water when bleeding. Only way to get the bleeder exactly where you want it is to use a lot of teflon tape, this way you don't have to tighten it quite as much, so you can stop when vent is down when it gets fairly tight. Glad to hear everything has worked out well for you. Good job. Now sit back and enjoy the heat. Take care. Lee.