TWS04011
Jul 19, 2009, 09:24 PM
... Brand new here; first question...
... I moved into a mobile home earlier this year that has a packaged AC system (Comfort-Aire PC30-1J) connected to it. It works, but it has a tendency for the evaporator to ice up. I'm getting ready to call in a professional to check out/service the unit, but I have some questions I'd like to bounce off the more knowledgeable folks here...
... First, I'm not a complete stranger to refrigeration/air conditioning systems (had training in that area while in the military), but I'm also not in the trade, either. I don't have the proper certifications for handling refrigerants, so I'll be leaving that to the people who do. This is an R-22-based unit (42 oz charge), and everything I've been reading suggests that a low charge is a likely cause of the evaporator freeze-up. (Also a clogged drier-strainer, I suppose; this unit has one right before the capillary tubes... there are six capillary tubes feeding the evaporator... I've found the manual to the unit that includes a wiring diagram and an exploded view, so I have an idea of what's what)... also, the suction line to the compressor gets a nice coating of ice on it...
... Anyway, anyone know what the operating pressures are supposed to be on this critter? (I do know how to use a manifold for checking pressures)
... And another question: Would it be worthwhile to retrofit something like this to run on a non-CFC refrigerant? R-22 is supposed to be going away next year, and any subsequent servicing of this unit with R-22 could get very expensive when the supply of refrigerant is limited to whatever can be reclaimed/recycled... I understand that a retrofit itself would involve a number of steps (remove the old refrigerant and oil, replace the oil with a different type (POE), which could require additional charging and purging to remove as much old oil as possible, then leak test and repair if necessary, replace drier-strainer, and finally recharge with suitable substitute refrigerant)... could be substantial initial cost there, too... also, what is the availability of substitute refrigerants and how expensive are they? (Especially R-427a, which is supposedly a very good sub for R-22 and even has a high tolerance for residual R-22 oil?)
... Also, this unit does not have a separate fan relay for operating the blower independently of the compressor. According to the diagrams, it doesn't look all that difficult to wire one in. Is there a specific type of relay that is recommended for this? (Looks like a simple SPST relay with a 24V coil and sufficient contact rating would work; would just be a matter of mounting it and wiring it in)
... a lot to ask for a first question, I suppose... :eek:
... I moved into a mobile home earlier this year that has a packaged AC system (Comfort-Aire PC30-1J) connected to it. It works, but it has a tendency for the evaporator to ice up. I'm getting ready to call in a professional to check out/service the unit, but I have some questions I'd like to bounce off the more knowledgeable folks here...
... First, I'm not a complete stranger to refrigeration/air conditioning systems (had training in that area while in the military), but I'm also not in the trade, either. I don't have the proper certifications for handling refrigerants, so I'll be leaving that to the people who do. This is an R-22-based unit (42 oz charge), and everything I've been reading suggests that a low charge is a likely cause of the evaporator freeze-up. (Also a clogged drier-strainer, I suppose; this unit has one right before the capillary tubes... there are six capillary tubes feeding the evaporator... I've found the manual to the unit that includes a wiring diagram and an exploded view, so I have an idea of what's what)... also, the suction line to the compressor gets a nice coating of ice on it...
... Anyway, anyone know what the operating pressures are supposed to be on this critter? (I do know how to use a manifold for checking pressures)
... And another question: Would it be worthwhile to retrofit something like this to run on a non-CFC refrigerant? R-22 is supposed to be going away next year, and any subsequent servicing of this unit with R-22 could get very expensive when the supply of refrigerant is limited to whatever can be reclaimed/recycled... I understand that a retrofit itself would involve a number of steps (remove the old refrigerant and oil, replace the oil with a different type (POE), which could require additional charging and purging to remove as much old oil as possible, then leak test and repair if necessary, replace drier-strainer, and finally recharge with suitable substitute refrigerant)... could be substantial initial cost there, too... also, what is the availability of substitute refrigerants and how expensive are they? (Especially R-427a, which is supposedly a very good sub for R-22 and even has a high tolerance for residual R-22 oil?)
... Also, this unit does not have a separate fan relay for operating the blower independently of the compressor. According to the diagrams, it doesn't look all that difficult to wire one in. Is there a specific type of relay that is recommended for this? (Looks like a simple SPST relay with a 24V coil and sufficient contact rating would work; would just be a matter of mounting it and wiring it in)
... a lot to ask for a first question, I suppose... :eek: