jfields06
Dec 28, 2008, 08:21 AM
Ok, I recently did a motor swap in my daily driver, because the motor finally went out on my 1988 Honda Civic DX. The motor that I put into my car is, a DOHC ZC 1991 engine. I used a PM6 ecu, and changed my wiring from DPFI to MPFI. The ZC has not started for several months, and it has been very cold outside.
1) Checked for spark: All spark plugs are firing, they have a strong, wide, blue spark that you can see very clearly.
2) To my knowledge the engine is getting fuel. There is fuel going into the fuel rail, as I loosened up the bolt on the end of the fuel rail, and fuel trickled out. I also smelled the spark plugs all smelled of gas. (I probably have flooded the engine by now, since I've been trying to start it so much, by trying different things).
3) Checked the fuel injectors, by holding a screwdriver near the metal barrel and listening for clicking/knocking sounds, while the engine was being cranked. All had the sounds
4) Checked the wiring. Redid the wiring with brand new wire, and soldered connections, with heatshrink and electrical tape. Run the injectors straight into the ecu, at their designated spot of placement. Wiring is perfect.
5) The timing should be TDC, I've redid it twice.
6) The Main relay should be good, it worked on my previous engine, and the ecu comes on and says hello by the one blink, and the check engine light goes off after two seconds
7) Checked the compression in the engine... At first it was very low, straight across the board, on a dry test, cylinder 1 was 91 psi, cylinder 2 I couldn't get a reading, cylinder 3 was 90 psi, and cylinder 4 was 91 psi. On a wet test, cylinder 1 was 101 psi, cylinder 2 was 110 psi, cylinder 3 was 105 psi, and cylinder 4 was 101 psi. I thought maybe the head gasket was bad so I took off the head, changed the head gasket, everything looked fine, rings, pistons, valves all looked clean and ready to go. Put everything back together, checked the compression on a cold dry test, all cylinders went up to 120 psi. So I'm thinking once I get the car started and warmed up the compression will go even higher.
8) Checked the starter even though the car was cranking over, and it was working fine.
1) Checked for spark: All spark plugs are firing, they have a strong, wide, blue spark that you can see very clearly.
2) To my knowledge the engine is getting fuel. There is fuel going into the fuel rail, as I loosened up the bolt on the end of the fuel rail, and fuel trickled out. I also smelled the spark plugs all smelled of gas. (I probably have flooded the engine by now, since I've been trying to start it so much, by trying different things).
3) Checked the fuel injectors, by holding a screwdriver near the metal barrel and listening for clicking/knocking sounds, while the engine was being cranked. All had the sounds
4) Checked the wiring. Redid the wiring with brand new wire, and soldered connections, with heatshrink and electrical tape. Run the injectors straight into the ecu, at their designated spot of placement. Wiring is perfect.
5) The timing should be TDC, I've redid it twice.
6) The Main relay should be good, it worked on my previous engine, and the ecu comes on and says hello by the one blink, and the check engine light goes off after two seconds
7) Checked the compression in the engine... At first it was very low, straight across the board, on a dry test, cylinder 1 was 91 psi, cylinder 2 I couldn't get a reading, cylinder 3 was 90 psi, and cylinder 4 was 91 psi. On a wet test, cylinder 1 was 101 psi, cylinder 2 was 110 psi, cylinder 3 was 105 psi, and cylinder 4 was 101 psi. I thought maybe the head gasket was bad so I took off the head, changed the head gasket, everything looked fine, rings, pistons, valves all looked clean and ready to go. Put everything back together, checked the compression on a cold dry test, all cylinders went up to 120 psi. So I'm thinking once I get the car started and warmed up the compression will go even higher.
8) Checked the starter even though the car was cranking over, and it was working fine.