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    CassieP's Avatar
    CassieP Posts: 3, Reputation: 1
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    #1

    Aug 22, 2007, 07:30 PM
    How to reassemble Zing Ear pull chain switch
    Appliance: Hunter ceiling fan; Problem: Zing Ear pull chain switch #ZE-268S6
    The pull chain broke inside the switch. I replaced the broken chain but then
    Couldn't put the switch back together correctly.

    The switch consists of two halves: one side with the electrical connections,
    Which appear to be fine, and the other side with the mechanical switch
    Assembly contained in a light green plastic "housing" with a small fixed tube
    In the center. The tube has one narrow slot that goes from top to bottom.

    A small wire spring fits over the tube. One end of the wire is bent at a right
    Angle towards the center of the spring. This end fits over the tube, with the
    End of the wire held in place horizontally by the slot. The top end of the
    Wire is bent outwards at a right angle.

    Next is a small clear plastic piece with a center hole that slides about 1/8"
    over the wire & fixed tube; the end of the wire that is bent outwards fits
    into a slot on the plastic piece and is held in place on that side of the plastic
    piece. On this same side, two links of the pull chain pop into two ball shaped
    openings. On the other side, there is a small tube shape over the center hole
    with 4 small ramps/teeth that fit into the matching ramps/teeth on the
    electrical half of the switch.

    Between the mechanical and electrical halves is a flat black plastic piece
    with a center hole (tube shape with teeth fits thru this); one ramp/tooth that
    goes on the mechanical side; and two kind of Y-shaped projections that stick
    out on the other side & that fit into matching slots in the electrical half.

    When the chain is pulled, it's supposed to turn the clear plastic piece, which
    in turn, switches the electrical side to the 4 different positions. My problem is
    that the pull chain doesn't "rebound" or click to the next position. So my fan
    Works on the one position the switch is stuck in. Do I need to wind up the
    Spring with extra chain? I haven't been able to figure out how the black plastic
    Ramp/tooth fits against the clear plastic piece. I'm sure it's something simple,
    But I'm not getting it. Can anyone help me, please?
    ceilingfanrepair's Avatar
    ceilingfanrepair Posts: 5,733, Reputation: 109
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    #2

    Aug 23, 2007, 02:55 PM
    If you sent me a picture, I might understand exactly what you have.

    The chain wraps around the center one time before exiting the assembly.

    Ceiling fan pull chain replacement and repair - Ceiling Fans N More
    CassieP's Avatar
    CassieP Posts: 3, Reputation: 1
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    #3

    Aug 24, 2007, 02:55 PM
    Thanks for your reply! I'll try wrapping the chain one full time around
    The center. I tried that before, but I also turned the center piece
    Which put tension on the spring. The center piece unwound before I
    Could get the top back on. If that doesn't work, I'll send a picture.
    KISS's Avatar
    KISS Posts: 12,510, Reputation: 839
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    #4

    Aug 24, 2007, 05:53 PM
    Get a new switch. It's much easier and less frustrating.
    Stratmando's Avatar
    Stratmando Posts: 11,188, Reputation: 508
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    #5

    Aug 25, 2007, 05:48 AM
    Spring may need to be wound tighter, and/or hooked on different position.
    ceilingfanrepair's Avatar
    ceilingfanrepair Posts: 5,733, Reputation: 109
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    #6

    Aug 29, 2007, 01:32 PM
    Quote Originally Posted by KeepItSimpleStupid
    Get a new switch. It's much easier and less frustrating.
    I agree. But sometimes it's hard to find the exact switch you need, since they all look the same but many are different.
    CassieP's Avatar
    CassieP Posts: 3, Reputation: 1
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    #7

    Aug 31, 2007, 02:18 PM
    Sometimes it's good just to walk away for a bit when you're stuck
    On a project. Well, the recent hot weather prompted me to try
    Again. I reassembled the switch with the chain wrapped around
    The center one full time. The switch worked unreliably and was
    Rather "clunky" in its action. I took it apart again and wound the
    Spring slightly to increase tension in case that was the source of
    The sluggish response. Put it back together and IT WORKS!

    Thanks to "ceilingfanrepair" and "Stratmando" for wading through
    My non-technical lingo and for providing suggestions; it really
    Helped. Thanks also to "KeepItSimpleStupid." I know I could've
    Saved time and it would've only cost a few bucks to order the part,
    But I wasn't ready to throw in the towel yet.
    ceilingfanrepair's Avatar
    ceilingfanrepair Posts: 5,733, Reputation: 109
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    #8

    Aug 31, 2007, 03:01 PM
    Glad you got it working!
    brood225's Avatar
    brood225 Posts: 1, Reputation: 1
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    #9

    Jul 13, 2009, 11:14 AM
    That was the trick! You have to wind the chain back around counter-clockwise to get the resistance from the spring. The was some difficulty keeping the chain from slipping back underneath the white plastic piece but once it was on the part was fixed.

    Thanks to everyone for answering this question. You saved me a 40min drive and however much at Home Depot.
    Stratmando's Avatar
    Stratmando Posts: 11,188, Reputation: 508
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    #10

    Jul 13, 2009, 03:14 PM

    Good you toughed it out, When a chain breaks, many times the switch is still good. Getting the correct switch can be more difficult than dissassemby and reassembly, worse that can happen is you search for a new switch.
    ZINGEAR's Avatar
    ZINGEAR Posts: 3, Reputation: 1
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    #11

    Aug 24, 2009, 06:24 PM

    I have the same problem-- need piece by piece put together help
    ceilingfanrepair's Avatar
    ceilingfanrepair Posts: 5,733, Reputation: 109
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    #12

    Sep 2, 2009, 06:48 PM

    Well Cassie solved her problem and explained her solution. Read the rest of her thread. If that doesn't help, read the part where I said I needed pictures in order to provide more information.

    Or, just replace the pullchain. What make is the fan?

    Ceiling fan pullchain replacement and repair - Ceiling Fans N More
    Kosmokoski's Avatar
    Kosmokoski Posts: 1, Reputation: 1
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    #13

    Nov 29, 2009, 06:18 PM
    Kosmokoski,

    Thanks Casie P and ceiling fan repair. The spring popped out when I was disassembling the unit and I was wondering how the return action was going to work. Also the tip about winding one time was extremely helpful.

    Thanks again
    ceilingfanrepair's Avatar
    ceilingfanrepair Posts: 5,733, Reputation: 109
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    #14

    Dec 16, 2009, 05:27 PM

    Did you get it working?
    gabacho's Avatar
    gabacho Posts: 1, Reputation: 1
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    #15

    Jun 20, 2011, 10:09 PM
    Gentlemen, I had the same issue. Chain broke inside the switch. Took it apart, installed new chain but could NOT get it to work right. Followed your advice, and wrapped it around once. Gave it a good hard tug and SHAZAM... works like a charm. The key is the extra loop around the center post, and then tugging it past the small "cam" until it seats in the right spot. Thanks so much for your post(s). Saved me $6! I hate to buy what I can fix...
    petertai's Avatar
    petertai Posts: 1, Reputation: 1
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    #16

    Oct 1, 2011, 06:24 PM
    Can anyone tell me where can I buy a zing ear switch in Singapore?
    Rigitgirl's Avatar
    Rigitgirl Posts: 2, Reputation: 1
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    #17

    Mar 18, 2012, 12:49 PM
    How do you open the switch? I have a Hunter Fan, ze608s5-1 4 speed fan pull chain switch/5 wires/5 holes/ L & 1,2,3,4. Same thing the chain broke off in the switch. The switch looks like it is riveted together. Is there a trick to it?

    I've googled it and can't find where to buy the switch except Zing Ear in Shanghai, but there's no cart. Even Ken's Electronics doesn't have it.
    fanman9952's Avatar
    fanman9952 Posts: 10, Reputation: 2
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    #18

    Apr 24, 2012, 01:12 PM
    You can get a new swich from Hunter @ 1-888-830-1326. Need the model # which is a 5 digit # starting with a 2. It will be on top of motor housing.
    Rigitgirl's Avatar
    Rigitgirl Posts: 2, Reputation: 1
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    #19

    Apr 24, 2012, 08:39 PM
    Thanks.. I ended up ordering the fan switch assembly, drilling a hole in the bottom of it (redesigning the angle) and it's working fine now. They wouldn't let me order the switch only. But the assembly was I believe only about $20.
    Stratmando's Avatar
    Stratmando Posts: 11,188, Reputation: 508
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    #20

    Apr 25, 2012, 05:27 AM
    Never tried the rivited ones, many have plastic that snaps together, which is likely the ones many are talking about.
    You did good.

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