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Home > Home & Garden > Electrical & Lighting   »   New lighting circuit run. I call it "The Bulb Killer".

 
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Old Dec 10, 2007, 06:16 AM
schwim
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New lighting circuit run. I call it "The Bulb Killer".

Hey there everybody,

I've run the lighting circuit and have been testing the light layout before I put the ceiling drywall up, but I've run into a problem that's going to put that on hold for a bit:

I've got 6 cans, each with 75 watt PAR30L bulbs. They're controlled by two three way switches, with the feed coming into one and the switch leg coming into the other. I currently have nothing else running on this circuit.

In the past, if a fixture ate bulbs quicker than normal, we assumed it was a poor connection causing a voltage drop/high resistance. However, I've never had a fixture spit them out in a matter of hours.

I was methodical when wiring these, with tight twists and a little help on the wire nuts with the dikes. I'm using Sylvania lights, so it's not cheap bulbs, since they were the most expensive bulb on the isle.

I'm wondering how I might go about testing this with a multimeter. What values should I look for on startup and when running. Also, I imagine that I need to have the bulbs in place for testing? I ask because in the last 12 hours, I have gone through $40 worth of lighting

thanks,
json

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Old Dec 10, 2007, 06:42 AM   #2  
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Let's approach this from some other angles:

1. Is the fixture rated for a 75 watt bulb? Try a 60 W bulb.

2. Is the bulb type correct?

3. Is the fixture ventilated properly?

4. What is the temperature in the fixture?

5. There is the possibililty that you struck a bad lot.

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schwim agrees: Thanks for the starting point!
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Old Dec 10, 2007, 06:52 AM   #3  
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Hi there, and thanks very much for taking the time to help:

1) The fixture allows either a BR60 60 watt or PAR30L 75 watt. I've not over-bulbed it.

2) The bulb type is correct.

3) Currently, I'd say it's over-ventilated . They're hanging in open joist bays.

4) I don't know off hand. I would have to get a thermometer to test. What is acceptable?

5) I will definitely keep that in mind, as we grabbed the last one in that box and we would have to wait for them to pull down more.

I'd be happy to pick up a thermo, but just need to know what temp might be considered too much. The junction box attached to the side of the can stated 90c!!!

[EDIT]Also, the bulbs burn on startup. So far, we've not had one pop while running, just when activating the circuit.[/EDIT]

[FINAL EDIT, PROMISE]Looking at the bulbs, it's quite an odd thing. Most bulbs, when they blow have at the most a piece of filament dropped to the lens. These bulbs actually have blown glass. There are small pieces of glass laying on the lens of the blown bulbs. A lot.[/FINAL EDIT, I PROMISE]

thanks,
json
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Old Dec 10, 2007, 07:36 AM   #4  
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I think you convinced me it is extremely likely it's a bad lot of bulbs. Temperature won't be an issue on startup.

Bulbs are more likely to die at startup, because this is the time of most stress. I had some ELH lamps which have a coil like filament and they would easily pop when there was a LOT of vibration. The segments would fuse together.
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Old Dec 10, 2007, 08:40 AM   #5  
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Have you measured the voltage going to the circuit?

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schwim agrees: Probably should have been my first step :)
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Old Dec 10, 2007, 12:47 PM   #6  
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Try sticking a regular old bulb in one. If it goes, check the voltage. It is unlikely to be a problem unless it is a shared neutral circuit.

If nothing else, take the fixtures back and look for halogen or other, newer, more efficient lights.

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schwim agrees: If I manage to toast another, this will be my first method of narrowing the problem.
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Old Dec 10, 2007, 12:53 PM   #7  
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Hi there,

The voltage at one of the fixtures that the bulb blew in is 121.8 v. Please let me know if there is anything else I should test for.

thanks,
json
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Old Dec 10, 2007, 12:56 PM   #8  
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Hi there labman, I don't know what a neutral circuit is, but I can tell you that this circuit runs a total of 6 75w cans, two 35w point lights and a single 40w at the entrance of the kitchen. Nothing else is run on this circuit.

The reason I thought it odd was because the way I ran the subsequent cans would require almost all of the joints to fail, since it wasn't a standard daisy-chain, but a split from the primary can to two directions, then a chain from there.

thanks,
json
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Old Dec 10, 2007, 12:57 PM   #9  
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Sounds like a bad batch of bulbs to me. 121 is a little higher than I'm used to (it's usually 118 here) but shouldnt cause problems. You can always try 130v bulbs, or put a dimmer on the circuit.
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Old Dec 10, 2007, 12:58 PM   #10  
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If it was a problem with a shared neutral, that might explain the voltage being abnormally high, which it isnt.
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